An Experimental Kitchen Knives Set

This set is numbered, but I won’t be selling it. I have tried several new things whilst making it and it was designed in part with a focus on ease of manufacture, except the experimental dimples in the blades.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

The stand is made from three slabs of massive black locust wood and the front of the knife stand, the bolsters, and the end caps on knife handles are made from a coconut shell. Fitting the curved coconut shell perfectly to a piece of wood is of course not possible, and I have solved that problem quite successfully by dyeing the epoxy glue dark brown.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

The finish is simply drying oil (commercial “Teak oil” which is a mixture of various oils) applied in several layers daily for over a week. It is still a bit tacky to the touch, but that should solve itself in time and with use. The surfaces are not overly polished – I did not go above 330 grit for both the metal and the wooden parts. Black locust wood has big pores in its growth rings, so polishing it very highly makes little sense anyway. I have, in fact, brushed the wood with a steel brush to accentuate the pores.

© Charly, all rights reserved. Click for full size.

I tried to make divots in the blades to make them less sticky to food, but it did not work out, they have too small a diameter to have any noticeable effect (I think). I will either have to build a tool to make these divots wider or to make very shallow fullers reliably and reproducibly. Neither of those two tasks is easy and I do not currently have any ideas.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

The handles are not of an overly complicated shape, they have simply hexagonal profiles with some curvature to the facets and smoothed edges. They are reasonably easy to make and comfortable in the hand. The tang is held not only with glue but also with a nut on the end, which is covered by the coconut shell endcap.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

I think these three knives should cover just about any task that an ordinary home cook needs to do in their kitchen. I hope. I have given the set now to my mother to test and I have forbidden her to use any other knife for the time being under the serious threat of confiscating her other knives. She has got instructions to use and abuse them to test them thoroughly. If they pass the test, I will make multiple sets (without the divots in the blades) for sale.

I have also been thinking of adding this kind of picture in the future to my blades when I offer them for sale on the interwebs, to save myself the trouble of having to write the sizes in words for each piece. What do you think about that idea?

© Charly, all rights reserved. Click for full size.

 

One Santoku, Two Santoku, Three Santoku…

Today was finishing day – I finished six knives, three of which are Japanese-style santoku kitchen knives.

Three santoku knives. © Charly, all rights reserved. Click for full size

Japanese knives are not my forte. I know a bit about them, but not much. I do not intend to make them in significant numbers. Not only because I am not Japanese, but also because some of them are highly specialized tools optimized for one specific task and most people here in Europe would have no clue whatsoever how to use them or care for them and those who do would probably prefer to buy them from actual Japanese craftsmen. But I had three offcuts that just lent themselves for this type of blade and I am all for making the most with the least amount of waste.

Where I (afaik) differ most significantly from Japanese blades is the round-heeled ricasso. And the knives are glued together with epoxy.

Olive wood handle. © Charly, all rights reserved. Click for full size.

This one has a handle from olive wood, cow bone, and buffalo horn. The handle is asymmetrical – the bone piece is not flat but rounded. Fitting the wood, bone, and horn together was thus a bit of work, but I have managed to fit them together fairly well, albeit not perfectly. The handle has a D profile, with a flat-ish top and rounded belly.

Olive wood is extremely beautiful and I should have probably saved the piece for a worthier blade. But it stinks to the heavens when worked and is somewhat greasy so it tends to clog up abrasives something awful. Due to the greasiness of the wood, I have finished the handle with tung oil, five layers over two weeks. And when I was at it, I used the same finish for the other two as well.

Santos mahogany handle. © Charly, all rights reserved. Click for full size.

This is just a simple two-piece handle, bone bolster, and Santos mahogany wood. This wood works reasonably well and is very dry, the exact opposite of Olive. It does not gum up the tools, but it makes a lot of dust that likes to float around. I think it is a neat knife. The handle has a rounded belly and a faceted back.

Cherry handle. © Charly, all rights reserved. Click for full size.

And last a knife with a handle from my late cherry tree, cow bone, and buffalo horn. The handle is faceted, probably the closest to a true Japanese-style knife.

They are all 160-170 mm long blades, with handles 110-130 mm. I am not planning to make more unless I get suitable offcuts again.,

I Think This Will Cut It

My new circular table saw arrived today. I haven’t got round to using it yet, for I had some time-sensitive work to do in the garden, but tomorrow I am definitely going to use it because I have bought a small bedside table that needs some modifications to fit into my living room properly.

© Charly, all rights reserved. Click for full size.

It is not the most prestigious and expensive tool imaginable, but it was fairly expensive so I really, really, really hope it works well. I was putting off this purchase for as long as I could, but I needed a proper table saw for a long time by now. This one seems to be sturdy, the table is nice and flat and it has built-in extension support and various end-stops, as well as grooves for cutting jigs.

© Charly, all rights reserved. Click for full size.

It can cut up to 87 mm depth, which is nearly double what I was able to cut with my previous setup. And of course, setting of cutting depth and angle is much more convenient with no fiddling under the table and cursing the whole time because I cannot get the depth and/or angle right. It is powerful but can still be connected to my shop vacuum (it has 2000 W usage, which is near the maximum), so I do not need to plug it separately and turn on two devices for each cut or have the vacuum run continuously – the vacuum will start automatically with the saw when the saw is plugged into it.

© Charly, all rights reserved. Click for full size.

And the thing that makes me most happy so far – the legs can be folded and it can be stowed away under my workbench in the same place where my previous saw was residing. Hooray! I need not do any big changes to the Shoppe!

My Shoppe is Cursed. Cursed I Say!

Yesterday I was sorting my black locust wood into two piles – usable and firewood. And whilst cutting the wood, my little circular saw started to make a weird rattling noise. So I turned it off instantly. Then I disassembled it and I started to poke around in its guts to see if I can find what is the issue. I have thought that I found it – two ball bearings were a bit worn and had a rough feel to them so I have replaced them. Then I have assembled everything again. The weird rattling noise was gone and it was running smoothly.

Hooray!  I plugged it in and started it and I rejoiced for a few seconds until a billowing cloud of smoke emerged. The stators isolation has suddenly started to burn, god knows why.

I have already ordered a new, better and bigger circular saw, a proper, stable, table saw (this one was handled saw fixed to a table). I am glad that it died now when I still have some money to spare rather than later when I run out and have to chew tree bark, but I’d be happier if it hadn’t died at all.

Well, it had a good run at least. I have bought it nearly twenty years ago and the first thing I used it to make was a table for my PC. A few years later I have used it to build another, bigger and better PC table, accompanied by a bookcase, a wardrobe, and a small tea table. Then came my own set of back horn speakers and several smaller projects. I have used it to cut material for my belt grinder and to build a lot of my current shop furniture.

I still have all those things and they serve me well, so the saw did pay its purchasing price several times over. When I have disassembled it, there was noticeable wear in the gears, so even though I did not feel like I have been using it that much, I was using it enough and it did not die prematurely.

I hope the replacement arrives soon. I have a lot of work t do.

Frosty Morning Walk – Part 3 – An Orange Flower

Just like avalus, I have no clue whatsoever what flower this is. And I also agree that it is beautiful, both with the ice crystals as well when covered with tiny water droplets after they melt.

© avalus, all rights reserved. Click for full size.

© avalus, all rights reserved. Click for full size.

© avalus, all rights reserved. Click for full size.

I’ve Been Robbed

Maybe “robbed” is not the exact word, because no violence or threat thereof was used, but I’ve not been pickpocketed either. I have definitively had money stolen from my person.

When I went shopping with my parents today, I was approached by a man who pretended to want to exchange a 2,-€ coin for smaller ones to be able to take the shopping cart. I have looked into my purse and I told him that I do not have the exchange, at which point he started approaching me and touching my purse as if trying to search for the change himself. I batted his hand away several times and I told him to not touch it but he did not understand Czech and he also either did not understand or (possibly) pretended to not understand Russian and German too, despite telling me that he is German. During this exchange, an elderly lady approached and told me that he stole money from her under the same pretense moment ago and that she has just found out when she saw him trying the same thing on me. At which point I closed my purse and endeavored to call the police.

He of course scarpered. I did not attempt to hold him up, I do not think that would be very wise.

Only when talking to the police later and explaining what happened I have found out that despite my attempts at keeping him away, he did successfully manage to snatch some bills from my purse, over 150,-€ worth. I never carry big amounts of cash and I would not have even this much if I had not needed some cash the previous week, of which this was just the rest. I might not have even noticed the theft at all, but I keep € and crown bills separately and the € compartment of my purse was suddenly completely empty.

Any act of kindness won’t go unpunished. The most jarring result of this is that I shall be more wary of panhandlers and generally of anyone asking for any help. I do not feel quite well right now. A shitty human just made me into a worse human too. That pisses me off more than the loss of money.

Fosty Morning Walk – Part 1

Avalus went on a walk one frosty morning and he was kind enough to take his camera and make some beautiful pictures. So let’s begin with some moody shots of colorful fall landscapes.

© avalus, all rights reserved. Click for full size.

© avalus, all rights reserved. Click for full size.

© avalus, all rights reserved. Click for full size.

Sunflower Residence – Butterflies Finale

This is the last post of this series this year. I was saving up something special – Aglais io, the peacock butterfly. These butterflies are so ridiculously beautiful that some of the pictures look fake.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

Oy! Geroffmylawnyadamnkids!

My father’s knees are not what they used to be and he also has unstable blood pressure. So he needs a walking stick for support. He has a nice pair of aluminum sticks for nordic walking which he uses when he goes to town, but those are not entirely practical for when he goes into the garden and needs to, for example, carry a tool or a bucket in one free hand. Or hang the stick on the fence when he fills the bird feeder.

Thus I have decided to make him an old-fashioned walking cane to shake at clouds and kids stealing apples etcetera. It was a fun little project for a few days with me gathering walnuts in between its steps.

© Charly, all rights reserved. Click for full size.

I have started with approx 25 mm thick and just under 150 cm long hazel branch fully dried offer the last few years in the attic. I have shaved off most of the bark with a drawknife and then I have straightened all those small bends it had using the same method that served me well when making my walnut collectors.

Then came some more work with a drawknife and a plane, until I had a straight-ish and round-ish stick approx 20 mm in thickness.

© Charly, all rights reserved. Click for full size.

I have cobbled together a template for the bend and after boiling the end of the stick in water for circa 15 minutes, I have put it in and bend it about half the way.

© Charly, all rights reserved. Click for full size.

Old trizact grinding belts are soft and pliable, whilst being very strong. so I have used one as a backing to prevent raising splinters. Unfortunately, I did do a mistake in subsequent bends so I have raised splinters eventually that has led to a loss of circa 2-3 mm of wood on the outer curve, but hey, I have never bent wood this much before, so I was still learning, despite having some prior knowledge and experience.

© Charly, all rights reserved. Click for full size.

With a succession of several heats where I have been bending the stick more and more, I have gotten to a stage when it was fully wrapped around the template. Then I have put it aside to dry for a few days.

© Charly, all rights reserved. Click for full size.

When the wood was completely dry, I took it off the template, sanded the whole thing to 320 grit (although definitively not as thoroughly as I would a knife handle) and I scorched the wood with a propane torch. Scorching serves several purposes – it makes the surface of the wood a bit harder, it gives the wood nice dark color and it makes the surface more resistant to rot.

I have also added a piece of steel pipe to the bottom of the stick to give it a better purchase on the soft garden ground, to prevent the wood from splitting, mushrooming, and abrasion.

After that, I have spent several weeks applying several layers of linseed oil by wiping it on-off every two to three days until the surface was sealed but not too shiny.

The last step, finished yesterday, was to add paracord wrap around the handle. It bulks the skinny handle a bit, compensating for the loss of material during incompetent bending. It has a lanyard loop so my father does not need to drop it whenever he needs both hands for short time. And the bright color makes it easy to spot when – not whether – he forgest it somewhere in the hedge or near the garden patch.

I have positioned the lanyard near the straight bend to force my father to use the stick with the hook end protruding between the thumb and index finger and the supporting stick being aligned with the ulna. There are many people who use these walking sticks the other way around, but in my opinion that puts more strain on the wrist and is actually less safe. I do not have scientific data on this, so I might be ronk. But this stick is ever so slightly bendy and when I test it, it seems to be more rigid this way than the other way around.

 

And what I have learned? First that I can do this. Second that I should make the template in such a way that the bend is drop-shaped, not semi-circle-shaped because the wood springs a bit back after taking it off the template. If I ever need to do this again, I shall do better. I can make snazzy walking sticks now is what I am trying to say.

 

 

Whoomf! Fire When You Do Not Want It.

I did not expect this to happen, which is probably why it did happen. I was cutting wood for handles and stand and one piece started giving me some grief. Either the saw is a bit dull or that particular piece of birch was exceptionally hard (birch is amongst the hardest woods, contrary to what many books say). It smoked a bit, but not much. So I paused the work, tried a different cut when suddenly there was a lot of smoke. Like, a lot lot. In seconds, the workshop was full of it.

© Charly, all rights reserved. Click for full size.

Luckily I tend not to lose my head in emergency situations. I noticed the smoke going from the vacuum collecting dust. I have immediately unplugged it and the saw from electricity and I dragged the vac outside. The paper dust filter inside was on fire and it was impossible to put out because it was windy. I have barely managed to take it off and leave it to burn safely on the concrete pavement. The wooden dust was smoldering a bit but I have managed to scoop it out and toss it in the oven where it could burn safely.

I do not know how this could happen, I have been using this setup for about a decade by now with zero problems. Either the saw was so dull that the friction started the fire – birch is much more flammable than other woods – or a metal splinter or something somehow got in the cut and it struck a spark. Visually, the blade does not seem dull and I cannot find any damage on any of the teeth, so I am baffled.

Tomorrow I have to go and purchase a new vacuum for my shop. This one could be repaired, but it would take a really long time. I will probably not bother. But it can be easily converted now into a dedicated blower, so I shall probably do that.

I had to take a few hours rest, I was in a bit of a shock afterward.