Making a Drum Sander – Part 1 – Base

How the time flies – it is two years since I wrote a series of blog posts „Showing off my wood“ where I have shown various woods at my disposal for crafting. I have so much material in fact that it is not improbable but downright impossible for me to use it all up making knife handles and knife blocks, I just cannot make that many different knives alone. So I would like to make some high-quality end-grain cutting boards to convert at least some of that massive amount of material into something useful.

I started last year but I hit a snag. I need to mate wooden surfaces together perfectly, but there is no convenient way for me to flatten wooden surfaces in reasonable time and in scale. My manual method is precise, but also tiring and time-consuming. I need a drum sander to make even a few end-grain cutting boards. And I cannot buy one for two reasons. Firstly I don’t have the money. Second, I don’t have the space needed for one.

But since I have managed to build myself a belt sander, I decided this year to spend some time trying to build a drum sander too. I had more than a year to think about it and with the money these things cost, even if I spend a whole month building one, it would still be worth it.

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I started by gluing three large pieces of black locust wood together to form a large prism through whose center I put a 10 mm threaded rod. I cut the edges off on a circular saw and then I stood in front of a bit of a problem – how to turn a large-ish wooden cylinder without a lathe. I rigged up a temporary wooden structure that allowed me to span the prism in such a way that it could run against the edge of the circular saw whilst being continuously rotated with hand-held akku drill. I hope the picture makes it clear what I mean.

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It made an absolutely unholy mess and I was terrified the whole time but I succeeded in making a rough cylinder round enough to progress to other works. I will make the cylinder perfectly round and concentric with its rotational axis later.

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I swapped the threaded shaft for a smooth 10 mm one and to secure it to the cylinder I drilled 3 mm holes throughout it and the shaft on both ends and I drove 3 mm hard steel through the hole. I hope it’s strong enough for the forces needed, if not and it shears off during work, I will have to think up something better. I also cut grooves in the shafts to secure one ball bearing on each side with circlips. I later decided to use two ball bearings, with the second one being put near the first one and not being secured with circlips. As you can clearly see, I am making things up as I go along and I do not always know what I am doing.

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A 15 mm particle board from an old PC table serves as a base to build upon. To hold the ball bearings I cut short boards from hardwood (beech) and I made cutouts for the ball bearings between two pieces and screwed them together with long wood screws. It appeared to be reasonably strong and it held the ball bearings firmly, but it was a bit wobbly. So I glued 15 mm particle boards to the beech boards to widen the bases a bit.

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While the glue was setting on that, I trimmed the edges of the cylinder. I used the boards that held it in the circular saw jig and a hand-held drill as the source of rotation again. That left me with only one hand free to trim the edges but a hacksaw blade proved to be quite efficient at that. Setting the initial groove was a bit fiddly but once started, it went easily, albeit slowly. The edges are not perfectly square and flat but they do not need to be.

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Once the boards for holding the ball bearings were glued together, I glued them to the base with five-minute epoxy. Epoxy is expensive, but I needed a strong bond to make subsequent works easier.

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Once the epoxy cured, I added 4 80 mm wood screws through the beech cores and then also multiple 6 mm bamboo dowels glued in with PVA glue. I do hope that is strong enough in itself but it was additionally reinforced with the last step.

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 There are strong anchor points on the base for the ball bearings and I changed the way they are held between the boards from the temporary wood screws to the final solution – I put two M8 rods through the whole thing with pronged nuts hammered into the particle board base and wing nuts on top. It holds the ball bearings firmly in place and the cylinder can rotate freely.

And this is where I am right now. Next, I can start working on the propulsion part.

During all this work I am also spending a lot of time just thinking not only about each step but also about what might be the main challenge of this project – the adjustable sanding thickness. I have several ideas but they all are fiddly and complicated and I would like to keep things as simple as possible. The simpler the mechanism, the fewer potential points of failure. I won’t even attempt to make some sort of automatic feeding – the wood will be fed through the machine manually (if I manage to make it work).

I Don’t Need No Gym

I am doing my best to publish at least one article a week on my knife blogge, but I had trouble managing that and I could not write much for Affinity as you might have noticed. The main reason is my huge garden, which kept me occupied for two months almost continuously.

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Whilst re-potting my bonsai, I tried this year also to plant new poplar trees in my coppice since the water voles did such a number on them a few years ago. I found an easy way this time to plant them -instead of digging holes, I drilled them with a long carbide-tipped 12 mm masonry drill. It went comparatively easy and fast and after just a few days work I managed to plant several rows of trees. Then came warm weather and everything started to grow, the trees took root and it looked promising. And after that came abnormally deep frost (-5°C) most of the trees died and my work was thus wasted. The frost also killed one of my most beautiful outdoor bonsai trees – my only hornbeam – the roots froze in the bowl. What a beautiful spring start!

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I did manage to get about 2 cubic meters of firewood from my coppice this year, which is good, about a month’s worth of heating right there, with minimal money expenditure. I also cut a lot of dead wood from my apple tree, which is slowly dying from water vole damage. The tree still lives, but only just. The odds are that next year it will all be firewood since it also received additional damage from the late frost. What a beautiful spring start!

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When planting potatoes this year, I added a lot of charcoal to the soil that I prepared over winter. Then I covered the potatoes with only a thin layer of soil and a thick layer of grass clippings to try at a larger scale the experiment from last year. After that came a short drought and abnormally high winds, which blew the grass away in some parts, and the potatoes froze due to the strong late frost that followed shortly after. About 10 % of the potato patch thus did not sprout at all and another 10% look weak and sickly even now. What a beautiful spring start!

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Here used to be several huge compost heaps. I flattened them out into one huge new patch, which took me several weeks of hard work. I planted pumpkins on there after the strong frost was over. But the weather after that was so cold and miserable that they did not grow at all for about a month and slugs destroyed about half of them despite my best efforts, using both manual and chemical tools at my disposal to kill those buggers. On some evenings I collected as much as about 1kg of slugs from the vegetable patches. This week some of the pumpkins finally started to grow as the night temperatures are over 10°C at last, but some are still tiny and there is a huge question mark over whether I will or will not have any use from all this work at all. What a beautiful spring start!

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The seeding potatoes were very small and thus there was more of them than I expected. I had to prepare a small new patch near my second greenhouse to plant them. It was a lot of work to haul all that compost there to plant them, but at least these were completely unaffected by the frost and they appear to thrive. Great! When I was at it, I also prepared a second patch, where I planted red beets. Those are still tiny because the weather was so fucking cold overnight that it was on some days in June colder than it was first two weeks in April. I also planted some sweet corn, two packets. One packet did not germinate at all, and the other one produced just several sickly plants that are now still smaller than the grass that I have not mown for a week. Fuck this spring.

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I had so many tomato seedlings that I planted over twenty of them outside. Three got immediately mauled to death by slugs. The rest managed to grow tough enough for the slugs no longer trying to eat them but they did not grow any taller – they are positively tiny. Because the nights were so cold. I am curious if we get an extremely hot and dry summer after the extremely wet and cold spring. So, like last year, first nothing grows because it is too cold, and subsequently nothing grows because it is too hot. I hate this year’s weather.

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I did not sift the compost heaps but I did at least pick bigger stones manually, as I do all year throughout my vegetable patches. I got several buckets worth. If you remember, I used most of these accumulated stones last year to repair the walking path to my home. Well, I got about 20% of what I used up last year back again. Stones are not a renewable resource, but my garden has a seemingly unlimited supply of them.

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When planting the trees, I hit something hard twice. Once a bigger stone and once a buried brick. And when planting beans and working on the compost heaps I suddenly hit a really large stone, that I subsequently had to dig out. These are big slabs of phyllite that were used as paving stones in the past around here. I have a pile of them both from digging them up in my garden in seemingly random places and from the time when we too had walking paths paved with them, which I replaced with modern concrete paving a few years ago. At least these stones can be useful in the garden, but hitting one with a gardening fork or a shovel is not fun. Neither is hauling them solo onto the wheelbarrow. I procrastinate moving this one for three weeks because I sprained my back with the previous one.

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Apart from slugs, grass also thrives in the fucking cold weather. I have to mow it to be able to access all the areas of my garden where I need to work. At least there are no HOAs here so when I want to leave a patch with pretty flowers on it where it does not impede me, I can do that. So I do. Yay for pretty flowers!

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Tomatoes inside the greenhouse do look promising this year. I put a lot of compost and some fertilizer in there in the fall and I mixed it with the soil thoroughly. Inside the greenhouse, the climate was warm enough, albeit possibly too humid. The plants had wet leaves each morning because they had to actively pump out water. I used a chemical spray to prevent Phytophthora infestans. I hope it works because if they do not get sick, they really do look promising. Fingers crossed, I had enough setbacks this year already, and I need some wins.

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The fig trees are growing like mad. I cut them down to about 70-90 cm in height and they are double that already. They were overshadowing the tomatoes and I had to prune them. They put out some fruit already, so I might get some this year too despite the really heavy pruning in early spring. The figs really liked the warm and tepid winter and the greenhouse shielded them from the negative impacts of the cold spring, so they are the only plants that truly thrive. The grapes and pomegranates thrive too, but I did not take pictures of those since I have been ranting long enough already.

Often in the past, I said that I do not need to go to the gym, I get enough workouts in the garden and it is more useful. Well, this year the bad weather and extreme slug infestation are doing their best to make the second part of that statement untrue. At least I don’t have to pay for it. Oh wait, I do pay for it – the molluscicides, fungicides, and seeds…  Well, I might still come out with a profit, but it is not sure. I need at least 150 kg of potatoes to come even. Every other vegetable on top of that would be a bonus. That is not impossible, even with this bad start of the year.

A Soaring Eagle Knife

In a sense, this knife was in the making for over twenty years. At least more than twenty years ago I drew the picture of a soaring eagle for the purpose of using it to adorn a knife. Initially, I wanted to etch the image on the blade, but I made this blade with a ridge, thus it could not be fitted on it. So I decided to use it on the leather sheath instead.

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The blade is mirror-polished and it was a major PITA to take a picture. One day I will simply have to invest time and money in a better lighting setup. I just don’t want to.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

The handle is made from the same material as the kestrel knife, but the inserts are only from a birch polypore. The big thick white pieces contrast nicely with the wood. Which has in my opinion a much more interesting pattern than the previous one.

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© Charly, all rights reserved. Click for full size.

To take a picture of the embossed sheath was a bugger too. It is too shiny and in most pictures, it gleamed like a naked bum. At some point I had to work with what I had, I could not re-take the photos forever.

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© Charly, all rights reserved. Click for full size.

Carving and embossing all the feathers was fairly difficult, especially the tips of the wings, and I am sure it could be done better. Sometimes I think I am punishing myself with these elaborate designs. But despite its flaws, this time I do like the end result. I think it looks handmade, but not ineptly made.

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The metal fittings are from wire-brushed bronze and the washer at the end of the peened tang is shaped like a chrysanthemum blossom. It is already acquiring patina. I was thinking about whether to let it age naturally or whether to speed up the process and I decided to let things to their natural progression.

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With the blade over 17 cm long, it is a big boi. But weighing just about 392 g with sheath, it is not particularly heavy. And since the point of balance is at the forefinger just at the boundary between the white polypore and the wood of the handle, it feels very light and nimble in the hand.

A Kestrel Knife

I’ve been extremely busy these last few months, that is, I was busy when I had the spoons and the strength to do anything meaningful at all. Knifemaking has progressed at a snail’s pace, which those who read the knife blogge will know. But I did manage to finish dressing up two more blades from my first overabladeance and today I sharpened them and I started to take pictures. And I started with the smaller of the two.

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© Charly, all rights reserved. Click for full size.

I tried my hand at embossing the sheath with a picture of a kestrel, based on one of my own photographs. I do not think I have done a spectacular job, but I showed it to a few people IRL who seemed to like it. Although some thought the kestrel was an eagle. But I think that is an indictment of their knowledge of birds and not of my leather carving ability. Though honestly, I had trouble getting into the mindset needed to work, I am barely keeping depression from eating my brain.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

The blade is an old design that I have shown here multiple times. Nothing new about that, but I tried some new materials for the handle and I think they show great promise for future projects.

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© Charly, all rights reserved. Click for full size.

I used strongly decomposed (spalted) wood and this time, I submerged the wood in wood dye first and then I stabilized it with a resin that cures at 80°C. And it worked very well. The dye soaked primarily into the more decomposed parts and that created an additional marbling effect to the one created by the fungus itself. The white-ish inserts are not bone this time, but also resin-stabilized material – birch polypore, Fomitopsis betulina. It looks to be very promising material, I will write about it more when making my next project with it. And the chocolate brown inserts are also resin stabilized conk – tinder fungus, Fomes fomentarius. That also looks like a promising material for bolsters, inserts, etc.

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And to cap it off, at the end of the tang is a nut shaped like a heraldic rose blossom.

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Sometime this week I will also make pictures of the second knife. That one is significantly bigger.

Spiderslug!

Today in the morning I went to my greenhouse to plant some tomatoes and I was greeted by something I had never seen before – a slug hanging from the ceiling on a thread something looking very much like spider silk. It was not easy to snap a picture with my phone but I managed to get the bugger into focus twice and the thread is visible if you look closely. I do not know if it was bitten by a radioactive spider or somesuch. I suspect more that it was a freak accident where the slug fell from the ceiling and the humidity and temperature were just right for it to remain hanging on a thread of desiccated slug slime.

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© Charly, all rights reserved. Click for full size.

The slug did not survive its attempt at an aerial assault on my tomatoes. No slug that gets caught within the greenhouse survives long enough to tell the tale I am afraid, and neither do many that I encounter in the garden. I do not like killing living creatures but I am not working my ass off so slugs can have a feast and I learned a long time ago that one can be on the side of either the slugs or the veggies, but not both.

A Question About the Student Protests.

I have a question to ask regarding current student protests against the genocide in Gaza. Police in the USA is cracking down on them violently, as is usually the case. There have been a lot of student protests throughout history all around the world. I am of course not familiar with too many of them, but two from my own country were most remarkable. One such protest in 1939 led to a violent crackdown led by the Nazi secret police Gestapo and extrajudicial executions of a number of students and it is today the reason for November 17 being International Student’s Day The other was in 1989, the violent crackdown was led by the Communists secret police StB and it has sparked the Velvet Revolution.

In those two instances a pattern arises, one that is not difficult to spot. That leads to my question:

Was there at any time and any place in history an instance of violent smackdown on student protests where the judgment of history was on the side of the police and not on the side of the students?

From the top of my head, I do not know about such an occurrence.

Moar Easter Gingerbreads

My mother made these on Sunday and only just now I got around to post them.

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© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

Knives on Snow

Winter did not want to give up yet, which suits me just fine. I wanted some pictures of my newly made knives with snow/winter backgrounds and I could not do it because the winter was insanely tepid and wet with nary a snowflake in sight. Yet tonight the weather obliged and I woke to a nice sunny day with a few cm of snow cover. Thus right after breakfast I went out and arranged all three knives and took pictures. I might never use them for the intended purpose, but I am glad I made them anyway.

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© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

I am also glad for the cold spell since it gave me reprieve from hard labor in the garden and I could spend the day indoors making knives again. I still have a lot of undressed blades to finish.

The snow melted right away and everything is soggy now.  Still more should come according to the forecast. I was just about to plant the potatoes when it started to snow and now it might take a few more days before I can do that. Hooray!

2023 Christmass Gingerbreads

Here are some of my mother’s creations she made for last Christmas. I forgot to post them at the time.

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© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

2024 Eeaster Gingrebreads

I completely forgot to post my mother’s creations for the previous Christmas. Would you be interested in seeing them now? Before you answer, here are the gingerbreads she made for this Easter.

Her hands are shaky but they are still beautiful. And delicious. And most importantly – making them brings her joy.

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© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

© Charly, all rights reserved. Click for full size.

Habsolutly Hamazin Dhance!

Usually, I am indifferent to looking at dancing and hate doing it. but this video captivated me completely. It is a rare case of me being amazed.

I like the original song a lot but I did not listen to it for a long time. Thus I do not know why the algorithm recommended it today, but it done did do good this time. I think the performance is simply stunning in every aspect, starting with the choice of venue, the lighting, the color scheme of the costumes, the choreography, and simply everything. It must have been a lot of work and rehearsing, but the result is simply amazing. And it really is difficult to impress me with a dance routine enough to want to share it.

The Spring Came Early…

And that means pain. Lots of it. However, first, enjoy two pretty pictures:

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© Charly, all rights reserved. Click for full size.

Somehow, crocuses (croci?), escaped from our flower bed and now sprout occasionally in the lawn. I don’t mind, in fact, I like it. But I must watch where I step during these early spring working days. And boy, I do have lots of work. I harvested my coppice a bit late this year because February was way too windy for that to do safely. Now I am in the middle of processing all that wood because I must manage to do it before I must replant my bonsai. The winter was too warm and the spring came way too early this year. I dread the summer.

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© Charly, all rights reserved. Click for full size.

This year I have decided to not put all the long thin willow and poplar twigs through the shredder but to bundle them and then cut the bundles into 50 cm segments. It is a lot more work (about 3x) now but I hope it will be less work in the winter. My heating stove does not work well with wood chips, when I put too much in it at once it gets choked up and smokes a lot and later it can overheat because the chips first burn too slowly and then too fast. With bundles, there’s less smoke, and overheating does not happen because they burn more evenly throughout. Thus I can put in the oven more at once and save two or three walks down the steps into the cellar each day in winter. Further, I hope that mice will be less inclined to make nests in the bundles than in the woodchips. I find at least one nest in there each year since I no longer keep cats and traps are useless – they tend to catch more shrews than mice.

But it is hard work – the first two days I was doing the bundling I overexerted myself and could not move or even think and sleep properly for two days after that. Now I have about 1 cubic meter of bundles to cut and still some hazel, maple, ash, and hornbeam twigs to either bind or put through the shredder if they are too crooked.

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I also have approximately 1/2 of a cubic meter of ash, maple, and hazel rods that can be cut into 50 cm pieces without binding.

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And about 1 cubic meter of poplar logs to do the same. I will spend several more days, possibly two weeks, doing this. Altogether I estimate this to be circa 20% of my yearly firewood needs. It is more than usual, because this year I harvested all of the coppice, regardless of age. I had to do that so I could try and plant new trees instead of those that water voles destroyed – if I did not cut everything, the new plantings would be completely overshadowed.

I am glad the spring is here but as always I do wish I was more physically fit. It takes me twice the time to do something an average man of my age could do. Well, that’s life, it only will get worse.

My persimmon tree started growing this week, I want to replant it tomorrow and update ya’ll about how it is growing.

Chess, AI and Lessons About Societal Impact

Marcus has used chess several times in his articles about AI on stderr and in comments on Pharyngula and it got me thinking about whether there is something valuable we can learn from how the ascend of AI of sorts has impacted chess. And I think there is. First about the state of affairs as far as AI in the chess world goes.

The good:

The chess-playing AI’s are getting better and more accessible very quickly. What once needed a supercomputer the size of a wardrobe that probably used enough power to heat a household, can now be easily done by a pocket computer running on a battery. This accessibility of high-quality game analysis to anyone with a smartphone has led to a relative chess boom. Today’s young generation has unprecedented access to learning about chess games. Websites like chess.com and Lichess.org are thriving. As a result, new chess masters and grandmasters are getting younger and younger. AI has contributed to humans getting better at the game and has led to more people enjoying said game.

The bad:

Wide and easy access to AI that can easily beat even the best chess player of all time has its dark side too. Cheating both in online and OTB tournament chess is at an unprecedented level. I am not a bad chess player and not an excellent one either. But I am good enough to occasionally be paired with really good players online. And also with cheaters who like to pretend they are good. I do not know the exact number, but I have reported probably over a dozen people for suspiciously good play. One report was rejected at the time but said player was confirmed to be a cheater about a month later. One report was a mistake on my part. All the rest were confirmed to be cheaters, sometimes after a short delay, sometimes nearly immediately. And every year there is a talk about cheating in high-ranking OTB chess tournaments, occasionally even with physical proof  – a few years ago a chess grandmaster lost his title after being caught analyzing his current game with a phone hidden in the restrooms.

The ugly:

The rampant cheating online and some prominent cheating scandals OTB foster a culture of paranoia. Former world champion Vladimir Kramnik embodied this paranoia last year, when he publicly hinted that GM Hikaru Nakamura is cheating, without outright saying so. The only proof that Kramnik provided for his allegations proved only that a high understanding of the game of chess does not automatically translate to a high understanding of maths and statistics and how proofs work. But Kramnik is not alone. Allegedly the talk about cheating is behind the scenes all the time at the highest echelons of chess and suspicions are not uncommon. Rarely names are dropped and proofs are provided, but the suspicions are there all the time. I observed this paranoia in myself after losing a game egregiously and my high ratio of correct to false reporting of foul play is because I do my best to analyze the games afterward and look at some data before reporting someone. I also know that I have been myself probably twice reported for foul play (at least my opponents told me they were reporting me). Both of those reports would of course be mistaken. Funnily enough both of those instances I did not play particularly well and subsequent analysis found really sub-par gameplay on my part.

So, what to do with it, is there something to learn about how to deal with AI overtaking the arts? I think there is.

If anything, chess teaches us that the ascend of highly capable AI into a field does not automatically mean the death of said field. Chess tournaments still exist, and amateur chess players still enjoy the game of skill. People do not want to just see and admire good chess games, they want to see and admire good chessgames played by other people. And I think the same applies to art. Using AI as I tried (and failed) to do is equivalent to a chess player using AI to learn a new strategy or analyze their games. If done properly, it could help a lot of people to learn new skills faster and better than before and unleash an unprecedented boom of art. But people still want to see other people’s creations, not just slop churned out by algorithms.

However, chess avoided destruction by implementing and enforcing strict regulations. That is more difficult to achieve in arts than in chess because there is no overarching authority like FIDE and I do not know how to implement this in the real world. But an effort should be made. If someone uses AI to create a picture and then passes it off as their own creation, they should be dealt with the same way as if someone is caught cheating at chess. No galleries should display art by said artist, no auction houses should sell it and their reputation should be forever tarnished and the community should shun them and ridicule them (the last one appears to be happening, at least). They might not be plagiarizing in the sense the word is understood right now, but they definitively are not creating in any sense of the word.

I do not understand why some people cheat in a game of skill even when there is nothing tangible of value to be gained. But people still do it, my understanding, or lack thereof is inconsequential. Apparently, they do get the dopamine hit after a won game, even though they did not, as a matter of fact, win the game – a machine did that on their behalf. And there are people to be found online who consider themselves to be artists because they write elaborate prompts to stable diffusion. But they are no more artist than a teenager who uses Stockfish is a chess grandmaster.

In my opinion, just as it is not morally (and in a sense legally as far as online chess sites and FIDE go) OK to “commission” your game of chess to an AI and then pretend that you are the one who won, it is not OK to commission an art piece and then pretend you were the one who created it.


Addendum: One interesting thing about AI in chess is that whilst the AI does play better than humans, it is generally lousy at mimicking human play. I have won games in a lost position because my opponent resigned – the position was winning for them, but the winning move was so obscure and difficult to find that they could not find it in time. I also lost winning games because I lost my nerves. AI cannot (so far) mimick the time distribution of moves that people have etc. So far even AIs that are deliberately dumbed down to have a lower level corresponding to human players of some strength for the purpose of training or entertainment feel a bit “off” and there are signs that show that they are not human.


Addendum 2: AI is to art what ultra-processed fast food is to nutrition. And if unchecked, it will have the same consequences on our societal mental health as fast food had and continues to have on our physical health.