First I must say that my writing will continue to be very, very sparse for about two weeks (again). I think I finally found out what is wrong with my hands. I had a pain in my metacarpal bones and joints ever since I worked a bit too much in a too short time. Sometimes it almost went away, but then it came back with a vengeance whenever I did some work. The orthopedist has made an x-ray and has ruled out arthritis, and I have not visited a doctor since because it got multiple times better to the point I thought I am OK.

I think I know what is wrong – I think I have started to develop stress fractures. Those are not visible on x-ray until they develop in a full-blown fracture.

And whenever they almost healed, I did something to aggravate them again. There is only one cure for that – several weeks of no-strain. And due to the nature of the injury, that also means no-excessive writing on PC, no grinding knives, no cutting or splitting wood, etc. I have tried consistently this last week to do that and today and yesterday I was again almost pain-free. But I think I need to keep it up for at least two more weeks for the bones to recover completely. If that does not help, then I am going to the doctor again to try and find out what the hell it is.

What I could safely do was to coat the knife handle with boat lacquer. And this weekend I started, carefully, working on the sheath.

First I have cut the two slabs for the sides and then two strips for the belly and the back. To get the strips to conform with the blade geometry I did not cut them curved but I formed them from a wet leather strip. When it dries, it holds form nicely and it saves material.

© Charly, all rights reserved. Click for full size.

The next step was to glue everything together with wood glue. In case you ever do this, beware. Wood glue on dry tanned leather works really, really fast. Not superglue-fast, but fast enough for you to want to be sure that when you press the parts together, they are in the correct position straight away. Wetting the leather beforehand might give me some time, but I did not want to do that because the clamps would leave impressions in it.

© Charly, all rights reserved. Click for full size.

I have let it dry for a few minutes, then I took off the clamps and I inscribed a line with a knife-tip for stitching and cut the opening for a belt. In case you are wondering why there are round punched holes at the end of the cuts – those are there to avoid stress concentration and thus to prevent the leather from tearing further when used.

© Charly, all rights reserved. Click for full size.

Now I leave it to completely dry until tomorrow evening. In the meantime, I am trying to figure out a way for making my maker’s mark on the leather. I could cut it, but that seems a bit inelegant.